ALUMINUM CONDUCTOR COMMON CONNECTION PROBLEMS BASIC AND TUTORIALS
The conductivity of aluminum is not as great as that of copper for a given size. For example, checking Table 310.15(B)(16), an 8 AWG Type THHN copper conductor has an allowable ampacity of 55 amperes. An 8 AWG Type THHN aluminum or copper-clad aluminum conductor has an ampacity of 45 amperes. In 240.4(D), the maximum overcurrent protection for a 12 AWG copper conductor is 20 amperes but only 15 amperes for a 12 AWG aluminum or copper-clad aluminum conductor. Aluminum conductors have a higher resistance compared to a copper conductor of the same size. When considering voltage drop, a conductor’s resistance is a key ingredient. Common Connection Problems Some common problems associated with aluminum conductors when not properly connected may be summarized as follows: • A corrosive action is set up when dissimilar wires come in contact with one another when moisture is present. • The surface of aluminum oxidi...